Yes, they connect to any LoRaWAN or MQTT infrastructure (Kerlink, Cisco, Milesight, MultiTech, etc.) for flexible integration with existing SCADA systems.
Ventilation Airflow, ΔP & Fan Vibration Monitoring (Underground Safety & Energy Efficiency)
Ensures worker safety, regulatory compliance, reduces energy use
Differential Pressure (ΔP)
Vibration
Temperature
Quick Overview
| Problem | Underground and enclosed mining operations depend on ventilation systems to control air quality, remove dust and gases, and maintain safe working conditions. Airflow restriction, filter clogging, or fan degradation can rapidly lead to unsafe atmospheres, regulatory non-compliance, and costly production stoppages. Manual checks provide limited, delayed visibility. |
| Solution | Sensa.io’s wireless differential pressure (ΔP), temperature, and vibration sensors continuously monitor ventilation performance, detecting airflow restriction and fan degradation early—without wiring or intrusive installation. |
| Value | Improved worker safety • Regulatory compliance • Reduced energy consumption • Predictable ventilation performance |
| ATEX | Dust and gas zones may apply • ATEX-certified ΔP, temperature & vibration sensor variants available |
The Operational Challenge
Ventilation systems are safety-critical in mining environments, including:
- Underground drifts and shafts
- Crusher and transfer galleries
- Enclosed processing buildings
- Diesel equipment zones
They must ensure:
- Adequate airflow velocity
- Controlled pressure differentials
- Reliable fan operation
- Continuous removal of dust and harmful gases
Common operational issues include:
- Progressive clogging of filters or ducts
- Fan bearing wear or imbalance
- Reduced airflow due to obstruction or leakage
- Excessive energy use from inefficient operation
Traditional monitoring relies on:
- Periodic airflow measurements
- Manual inspection of fans and ducts
- Fixed maintenance intervals
These methods do not provide real-time insight into rapidly evolving safety conditions.
Why Airflow, ΔP & Vibration Monitoring Matter
Ventilation performance cannot be assessed with a single parameter.
Continuous multi-parameter monitoring enables operators to:
- Detect airflow restriction via rising ΔP
- Identify fan degradation through vibration analysis
- Track thermal behaviour indicating overload
- Optimise airflow while minimising energy use
Stable ventilation is essential for worker safety, productivity, and compliance with mining regulations.
Sensa.io Solution
Sensa.io delivers a wireless ventilation monitoring solution designed for mining safety systems.
Core Components
Differential Pressure (ΔP) Sensor
Monitors pressure drop across ventilation ducts, filters, or stoppings to detect airflow restriction.
Vibration Sensor
Tracks fan bearing condition, imbalance, and mechanical degradation.
Temperature Sensor
Monitors motor and exhaust air temperature to detect overload or abnormal operating conditions.
Wireless Communication
Supports LoRaWAN, Modbus, and MQTT, ideal for underground and remote installations.
Installation & Power
Battery-powered installation — no wiring, no hot work, minimal disruption.
Operational Benefits
- Continuous airflow visibility
- Early detection of ventilation degradation
- Reduced safety incidents
- Lower ventilation energy cost
Results and ROI
ATEX Compliance and Safety
Where required, Sensa.io ventilation sensors support:
- ATEX Directive 2014/34/EU
- Ex ia IIIC T135°C Db (Dust Zones 20–22)
- IECEx certification
This enables safe deployment in explosive dust or gas environments without ignition risk.
Integration and compatibility
| Protocols | LoRaWAN, Modbus RTU/TCP, MQTT, REST API |
| Systems | Mine ventilation control, SCADA, EHS platforms |
| Deployment | Underground zones or central control rooms |
| Cybersecurity | AES-128 encrypted communication |
FAQ - Common Questions
Are Sensa.io sensors compatible with any gateway or network?
What ATEX certifications apply to Sensa.io devices?
All hazardous-area models are certified Ex II 2 G Ex ia IIC T4 Gb and IECEx approved for Zones 0–2.
What is the typical battery life?
Up to 10 years at 15-minute intervals, depending on signal strength and environment.
How are the sensors integrated into existing systems?
Through standard protocols — LoRaWAN, Modbus, MQTT, REST API — no proprietary middleware needed.
How does predictive maintenance reduce OPEX?
Early anomaly detection reduces emergency interventions by 30–40 %, extends equipment life and lowers energy costs.
What does the Sensa.io Valve Position Sensor actually measure?
The device detects real-time valve position states—open, closed, or intermediate—with high accuracy. It continuously sends this information wirelessly to your monitoring dashboard.
Can this sensor detect partial valve movement or stuck valves?
Yes. The sensor identifies irregular patterns such as partial movement, delayed response, or stuck valves, enabling early maintenance before failure occurs.
Is this sensor suitable for manual, motorized, and actuated valves?
Yes. It supports a wide range of valve types including ball, gate, butterfly, actuator-driven, and manual valves.
How fast does it update the valve position?
You can configure the reporting interval—from seconds to minutes—depending on your operational and battery needs.
How long does installation take?
Most installations take under 10 minutes. The sensor mounts using brackets or clamps without modifying existing valves.
Explore Our Sensors
Valve position
The Sensa iO Valve Position Sensor provides real-time open/close feedback for manual and automated valves in oil & gas, chemical, and hydrogen operations.
Pressure
A rugged, industrial-grade pressure sensor designed for high-demand oil & gas applications. Provides continuous gas and liquid pressure monitoring, with ATEX intrinsic safety, IP67 housing, and LoRaWAN® connectivity.
Temperature
Sensa iO’s temperature sensor delivers precise temperature data for process lines, steam systems, heat exchangers, and storage assets.
Differential Pressure (ΔP)
A compact DP solution using dual synchronized pressure inputs to deliver accurate differential pressure data for filters, heat exchangers, separators, and manifolds.
Vibration
A high-resolution vibration sensor built for predictive maintenance of pumps, motors, compressors, and rotating equipment.
Acoustic
The Sensa iO acoustic sensor identifies ultrasonic leak signatures, gas escape, steam trap failures, and flare noise anomalies.
Trusted by a Worldwide Network
With partners in over 20 countries, Sensa IO delivers rugged sensor solutions to the toughest environments — everywhere.
