Irrigation Filter ΔP Monitoring (Clogging Prevention & Water Efficiency)

Optimizes maintenance cycles

Differential Pressure (ΔP)

Quick Overview

Problem

Irrigation filters protect drip lines, sprinklers, and fertigation systems from clogging caused by sand, silt, algae, or organic matter. Progressive clogging increases differential pressure (ΔP), reduces flow uniformity, and leads to uneven irrigation, crop stress, and higher pumping energy—often detected too late through manual checks.

Solution

Sensa.io’s wireless differential pressure (ΔP) sensors continuously monitor irrigation filters, detecting clogging early and enabling timely cleaning or backwashing to maintain uniform water distribution.

Value

Uniform irrigation • Reduced water waste • Lower energy consumption • Protected crop yield

ATEX

Generally non-ATEX; ATEX-certified ΔP sensor variants available near fertiliser injection or dust-prone areas

The Operational Challenge

Irrigation filtration systems are critical in:

  • Drip and micro-irrigation networks
  • Sprinkler and pivot systems
  • Fertigation and reclaimed-water irrigation
  • Greenhouses and open-field agriculture

They face recurring challenges:

  • Gradual clogging from suspended solids
  • Biofouling and algae growth
  • Pressure loss across long distribution networks
  • Manual cleaning triggered too late or too often

Common consequences include:

  • Uneven emitter flow rates
  • Localised under- or over-irrigation
  • Increased pump load and energy use
  • Premature wear of irrigation components

Traditional monitoring relies on:

  • Manual pressure gauge readings
  • Visual inspection during maintenance rounds
  • Fixed backwash schedules

These approaches lack precision and waste water and energy.

Why Differential Pressure Monitoring Matters

ΔP is the most accurate indicator of filter condition.

Continuous ΔP monitoring enables operators to:

  • Detect progressive clogging in real time
  • Trigger cleaning or backwash only when needed
  • Maintain stable pressure and flow uniformity
  • Protect downstream emitters from blockage

Optimising filter maintenance directly improves irrigation efficiency and crop performance.

Sensa.io Solution

Sensa.io delivers a wireless ΔP monitoring solution designed for agricultural irrigation filters.

Core Components

Differential Pressure Sensor

High-resolution ΔP measurement across filter inlet and outlet.

Wireless Communication

Supports LoRaWAN, Modbus, and MQTT, ideal for large farms and remote installations.

Installation & Power

Battery-powered installation on existing pressure ports — no wiring, no trenching.

Operational Benefits

  • Early clogging detection
  • Reduced water and energy waste
  • Improved irrigation uniformity
  • Predictable filter maintenance

Results and ROI

Metric Before After
Filter cleaning Scheduled Condition-based
Water efficiency Variable Optimised
Energy consumption Higher Reduced
Crop uniformity Inconsistent Stable

ATEX Compliance and Safety

When required, Sensa.io ΔP sensors support:

  • ATEX Directive 2014/34/EU
  • Ex II 2 G Ex ia IIC T4 Gb (Zones 0–2)
  • IECEx certification

This enables safe monitoring near fertiliser handling or dust-prone agricultural zones.

Integration and compatibility

Protocols

LoRaWAN, Modbus RTU/TCP, MQTT, REST API

Systems

Irrigation controllers, farm management platforms, SCADA

Deployment

Field-level or centralised dashboards

Cybersecurity

AES-128 encrypted communication

FAQ - Common Questions

Are Sensa.io sensors compatible with any gateway or network?

Yes, they connect to any LoRaWAN or MQTT infrastructure (Kerlink, Cisco, Milesight, MultiTech, etc.) for flexible integration with existing SCADA systems.

What ATEX certifications apply to Sensa.io devices?

All hazardous-area models are certified Ex II 2 G Ex ia IIC T4 Gb and IECEx approved for Zones 0–2.

What is the typical battery life?

Up to 10 years at 15-minute intervals, depending on signal strength and environment.

How are the sensors integrated into existing systems?

Through standard protocols — LoRaWAN, Modbus, MQTT, REST API — no proprietary middleware needed.

How does predictive maintenance reduce OPEX?

Early anomaly detection reduces emergency interventions by 30–40 %, extends equipment life and lowers energy costs.

What does the Sensa.io Valve Position Sensor actually measure?

The device detects real-time valve position states—open, closed, or intermediate—with high accuracy. It continuously sends this information wirelessly to your monitoring dashboard.

Can this sensor detect partial valve movement or stuck valves?

Yes. The sensor identifies irregular patterns such as partial movement, delayed response, or stuck valves, enabling early maintenance before failure occurs.

Is this sensor suitable for manual, motorized, and actuated valves?

Yes. It supports a wide range of valve types including ball, gate, butterfly, actuator-driven, and manual valves.

How fast does it update the valve position?

You can configure the reporting interval—from seconds to minutes—depending on your operational and battery needs.

How long does installation take?

Most installations take under 10 minutes. The sensor mounts using brackets or clamps without modifying existing valves.

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