Yes, they connect to any LoRaWAN or MQTT infrastructure (Kerlink, Cisco, Milesight, MultiTech, etc.) for flexible integration with existing SCADA systems.
Acoustic Leak Detection in Marine Pipelines (Buried & Submerged Lines) — ATEX
Detects leaks in buried or submerged pipelines
Acoustic
Quick Overview
| Problem | Marine pipelines—buried underground or submerged underwater—are difficult to inspect and monitor continuously. Small leaks often remain undetected until environmental damage, product loss, or regulatory violations occur, especially in ATEX-classified fuel and chemical zones. |
| Solution | SENSAiO’s ATEX-certified acoustic sensors continuously monitor pipelines for abnormal acoustic signatures associated with leaks, impacts, or structural degradation, enabling early detection without excavation or shutdown. |
| Value | Early leak detection • Reduced environmental impact • Lower inspection cost • Improved regulatory compliance |
| ATEX | Zones 0–2 • Ex ia IIC T4 Gb certified acoustic sensors |
The Operational Challenge
Marine and port pipeline networks include:
- Fuel transfer pipelines between terminals and berths
- Buried pipelines under quays and storage areas
- Submerged pipelines in ports, rivers, and coastal zones
- Product lines for hydrocarbons and chemicals
These assets are exposed to:
- External corrosion and erosion
- Ground movement and settlement
- Anchor drag or dropped objects
- Progressive seal or weld degradation
Traditional leak detection methods rely on:
- Periodic pressure testing
- Mass balance analysis
- Visual inspection or ROV surveys
These methods are intermittent, expensive, and often detect leaks after significant product loss.
Why Acoustic Leak Detection Matters
Fluid leaks generate distinct acoustic emissions as product escapes through defects.
Continuous acoustic monitoring enables operators to:
- Detect micro-leaks before pressure loss becomes visible
- Identify sudden rupture or impact events
- Monitor pipeline integrity continuously
- Reduce reliance on excavation or ROV inspection
Acoustic detection is particularly effective where visual access is limited or impossible.
SENSAiO Solution
SENSAiO delivers a wireless acoustic leak detection solution designed for marine pipeline monitoring.
Core Components
Acoustic Sensor (ATEX Ex ia IIC T4 Gb)
Wide-frequency acoustic detection optimised for leak noise, structural events, and impact signatures.
Wireless Communication
Supports LoRaWAN, Modbus, and MQTT, enabling integration with port SCADA and pipeline integrity systems.
Installation & Power
Battery-powered clamp-on installation on accessible pipeline sections, valve pits, or risers — no excavation required.
Operational Benefits
- Early leak detection without excavation
- Reduced environmental exposure and cleanup cost
- Faster localisation of anomalies
- Improved pipeline integrity assurance
Results and ROI
ATEX Compliance and Safety
All acoustic sensors for marine pipeline monitoring comply with:
- Ex II 2 G Ex ia IIC T4 Gb (Zones 0–2)
- IECEx certification
- ATEX Directive 2014/34/EU
The intrinsically safe design supports safe deployment in fuel and chemical handling areas.
Integration and compatibility
| Protocols | LoRaWAN, Modbus RTU/TCP, MQTT, REST API |
| Systems | Port SCADA, pipeline integrity management, environmental monitoring |
| Vendors | Honeywell, ABB, Siemens, Emerson |
| Cybersecurity | AES-128 encrypted communication with secure transport |
FAQ - Common Questions
Are Sensa.io sensors compatible with any gateway or network?
What ATEX certifications apply to Sensa.io devices?
All hazardous-area models are certified Ex II 2 G Ex ia IIC T4 Gb and IECEx approved for Zones 0–2.
What is the typical battery life?
Up to 10 years at 15-minute intervals, depending on signal strength and environment.
How are the sensors integrated into existing systems?
Through standard protocols — LoRaWAN, Modbus, MQTT, REST API — no proprietary middleware needed.
How does predictive maintenance reduce OPEX?
Early anomaly detection reduces emergency interventions by 30–40 %, extends equipment life and lowers energy costs.
What does the Sensa.io Valve Position Sensor actually measure?
The device detects real-time valve position states—open, closed, or intermediate—with high accuracy. It continuously sends this information wirelessly to your monitoring dashboard.
Can this sensor detect partial valve movement or stuck valves?
Yes. The sensor identifies irregular patterns such as partial movement, delayed response, or stuck valves, enabling early maintenance before failure occurs.
Is this sensor suitable for manual, motorized, and actuated valves?
Yes. It supports a wide range of valve types including ball, gate, butterfly, actuator-driven, and manual valves.
How fast does it update the valve position?
You can configure the reporting interval—from seconds to minutes—depending on your operational and battery needs.
How long does installation take?
Most installations take under 10 minutes. The sensor mounts using brackets or clamps without modifying existing valves.
Explore Our Sensors
Valve position
The Sensa iO Valve Position Sensor provides real-time open/close feedback for manual and automated valves in oil & gas, chemical, and hydrogen operations.
Pressure
A rugged, industrial-grade pressure sensor designed for high-demand oil & gas applications. Provides continuous gas and liquid pressure monitoring, with ATEX intrinsic safety, IP67 housing, and LoRaWAN® connectivity.
Temperature
Sensa iO’s temperature sensor delivers precise temperature data for process lines, steam systems, heat exchangers, and storage assets.
Differential Pressure (ΔP)
A compact DP solution using dual synchronized pressure inputs to deliver accurate differential pressure data for filters, heat exchangers, separators, and manifolds.
Vibration
A high-resolution vibration sensor built for predictive maintenance of pumps, motors, compressors, and rotating equipment.
Acoustic
The Sensa iO acoustic sensor identifies ultrasonic leak signatures, gas escape, steam trap failures, and flare noise anomalies.
Trusted by a Worldwide Network
With partners in over 20 countries, Sensa IO delivers rugged sensor solutions to the toughest environments — everywhere.
